DC Charger Testing / Laboratory Testing

AST-9000

Multi-Standard DC EV Charger R&D Test System

Integrated GB, European and North American DC charger R&D system with battery simulation, BMS communication, CAN capture, programmable sources and automated reports.

AST-9000 product image

Product Overview

Multi-Standard DC EV Charger R&D Test System

AST-9000 is a highly integrated R&D and validation system for non-vehicle conductive DC chargers. It combines a charger test system, programmable resistance load, programmable AC source and configuration software to support charger debugging, function verification and factory testing. The platform is developed around GB/T, IEC and SAE charging requirements and is intended for charger manufacturers, charging-facility builders, power utilities and metrology organizations.

GB / European / North American DC Interfaces
DC 0-1100 V Battery Simulation
BMS Communication Simulation
Integrated CAN Message Capture
Programmable Source and Load
Automatic Tests and Reports

Key Features

Designed for reliable EV charger validation.

  • 01Built-in battery-voltage simulation from DC 0 to 1100 V lets users set the charger startup voltage for repeatable DC charging tests.
  • 02Vehicle control-pilot and BMS communication simulation identifies handshake, parameter configuration, charging-stage and charge-completion messages.
  • 03A vehicle charging simulation circuit supports insulation-fault simulation and insulation-monitoring function tests.
  • 04The integrated architecture combines charger interface simulation, battery-voltage simulation, BMS communication, CAN message capture and an embedded controller so the charger can be tested after connection without a complex multi-instrument setup.
  • 05Power-analysis instruments accurately collect test data. PC software exports and parses charger messages for operating-state analysis and abnormal-fault diagnosis.
  • 06System software communicates with all configured instruments, supports coordinated control and automatic test execution, and produces a report with recorded test data.

Technical Specifications

Core specifications

System ConfigurationAST-9000 test system, programmable resistance load, programmable AC source and control software
Battery Voltage SimulationDC 0-1100 V
Communication / CaptureBMS simulation, CAN message capture, export and parsing
Test AutomationIntegrated instrument control, automatic test execution and report generation
Reference StandardsGB/T 18487.1-2015; GB/T 27930-2015; GB/T 34657.1-2017; GB/T 34658-2017; NB/T 33008.1-2018; JJG 1149-2022; IEC 61851-1; IEC 61851-23; SAE J1772-2017

Application Scenarios

Where this product is used

DC charger R&D and functional debugging
Factory end-of-line testing
Laboratory compliance and interoperability testing
Utility and metrology organization verification

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